Now that masks are mandatory in many states, why not make your mask fun! This Halloween face mask was easy to make. Here is what you will need.
Supplies:
- Orange fabric
- 2 black hair ties
- Scissors
- Cricut cutting machine
- Black iron on vinyl (see links at the end of this post to purchase)
- Heat Press
First I cut a piece of orange fabric 9 inches by 12 inches. If you want this Halloween face mask to be thicker, you can cut a piece of interfacing and attach that to the inside of the mask.

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Next, I take my scissors and cut two black hair ties in half. These will become the loops that go over your ears.

Place the black hair ties on the top half of the mask. I originally was going to just pin these in place, but I decided to stitch them down by just sewing over the hair ties. This will hold them in place while I sew the mask.

Next, fold the bottom of the mask up, so that the black hair ties are now sandwiched inside of the folded fabric. After we sew around the edges, we will turn it right side out.

Sew around the outside of the mask, leaving a small opening to use for turning the mask right side out.

Once I turned the mask right side out, I did a little straight stitch at the bottom of the mask, to close up the hole that I used for turning.

Add the face!
Now we get to do the fun part! Let’s decorate that Halloween face mask! To start, I went to Cricut Design Space and clicked on images. Then I searched for a jack-o-lantern image and I found this one. He comes in orange, and I want my image to be black. I just click on the orange square, shown with the blue arrow below, and that opens up the color options. Then I change the color to black.

Using Contour in Cricut Design Space
Now that I have the image black, I am going to use Contour. Contour allows you to hide or turn off portions of a cut design. Since I am going to put this image on a mask, I don’t need the whole big square. I really just want the pieces of the face. I click on the Contour button in the lower right corner of the screen to open up the next window.

When you click Contour a new window opens up, like the one in the image below. Do you see the large square shape that the blue arrow is pointing too in the image below? I am going to click on that and then you will see the magic of using contour.

Look at that! It turned off the whole square around the image, and made the face pieces solid! Pretty cool, right. I love to use Contour to take an existing image and alter it to really make it my own.

After looking at this, I realized that I don’t need the eyes from the jack-o-lantern image. Remember, this is going on a Halloween face mask that will be covering my mouth and nose so I really only need those two parts of the image. Let’s use Contour again to get ride of the eyes. Click on Contour and you will see that window pop up again. Find the two pieces for the eyes. I have them indicated by the two blue arrows in the image below. Click on that, and then close this small pop up window.

And there you have it! A jack-o-lantern face, minus the eyes, for your Halloween face mask.

Cut the vinyl
Now it is time to cut the iron on vinyl. Remember to mirror your image or your jack-o-lantern face will be backwards. After you cut the face, weed away the excess vinyl. When you are done you should have a piece that looks like the one in the image below.

Now you can press the vinyl on to the Halloween face mask. I like to use a Heat Press for this. I feel like it gives a more professional and secure press. Make sure to follow the heat and pressure recommendations for the press and vinyl you are using.

Have fun with this idea and come up with your own Halloween face mask. I listed some additional ideas for you below, but I would love to see what you come up with!
Other Halloween face mask ideas
- White mask with a ghost face
- Green mask with a Frankenstein or Witch face
- Brown mask with a puppy dog face
You can purchase Siser vinyl at
Expression Vinyl
Heat Transfer Warehouse
Siser vinyl on Amazon
Terrific article
I’m really enjoying the design and layout of your blog. It’s a
very easy on the eyes which makes it much more enjoyable for me to come here and visit more often. Did you hire out a designer to create your theme?
Exceptional work!
Thanks! The theme is Charlotte, and my daughter did the website set up. Her site is Mosch Media. https://www.moschmedia.com/
Wow! I am going to do this mask making activity with my daughter. This is perfect for Halloween celebration. Thanks for sharing!
This is such a cute Halloween mask!
I’m curious to find out what blog platform
you happen to be working with? I’m having some small security issues with my latest blog and I’d like
to find something more safeguarded. Do you have any suggestions?
I am using a WordPress site hosted by Siteground. SiteGround https://www.siteground.com/index.htm?afcode=1033f7ba5ac0695bfa05b935d88d1d58
Whats up are using WordPress for your blog platform? I’m new to the blog world but I’m trying to get started and create my own. Do you need any html coding knowledge to make your own blog? Any help would be greatly appreciated!
I know very little HTML coding and I have this whole site . . . so it can be done! I have some blogging tips here https://www.shawnmosch.com/we-have-talked-about-it-before/
I’m really impressed along with your writing skills as well as with the layout to your blog.
Is this a paid subject or did you customize it your self?
Anyway keep up the nice high quality writing, it’s uncommon to peer a great blog like this one today..